Showing posts with label chocolate. Show all posts
Showing posts with label chocolate. Show all posts

Peruvian Chocolate Factory

Long time readers will recall that Julia and I took a tour of a chocolate factory in Belize in 2019. It isn't a coincidence that we toured one in Peru.  First, I love chocolate.  Second, there is a roasting process for cocoa beans (technically, cacoa seeds) that is somewhat similar to the roasting process for coffee.

When I roasted coffee commercially, I was approached by an investor in a Hawaii chocolate operation  He wondered if there might be a way for me to roast cocoa beans in my Lodi shop. Meh, it wouldn't really be practical.  The temperatures are much lower for roasting.  And coffee beans and cacoa seeds don't mix very well on the same roasting machine in terms of odors and the clean-up.

But I'm still very interested in the process.  The chocolate factory was around the corner from our hotel and offered a free self-tour.  We feasted our eyes on the process but didn't buy anything here due to the "special" gringo prices.  We later bought chocolate at the general market (more on that later).

Cacao Seeds and Sugar


This photograph shows the seed grinder and the mixers for the cacao and sugar.  Factory workers are shaping and packaging.

Roaster is upper right

 
Final product

Belize: Mayan Chocolate


I’ve always known that coffee and chocolate share common traits.  Both start with a fleshy, sour fruit which has little value compared to its bean. In fact, when either bean is separated from the fruit, they need to be dried and processed.  Both coffee and cocoa beans are inedible before roasting.  If you bit into either, you could easily break a tooth.  Both beans have long shelf lives before roasting and stale after roasting.    Both require crushing/grinding before use.

The primary reason that we went to San Ignacio was to visit Mayan ruins in the area, but we wanted to see San Ignacio on its own merits also.  While exploring the city, we passed by a chocolate factory offering tours of the manufacturing process.


Julia and I had low expectations, but we were very pleasantly surprised and would recommend  the Ajaw Chocolate factory tour to anyone with even a modest interest in chocolate and how it’s made. The fruit was nothing like I would have imagined. The beans are separated from the fruit, fermented and then roasted.  At each stage, we were invited to touch, smell, and taste.




In many countries, automated machinery is used to harvest and process.  That’s not the case at Ajaw.  We were shown the stone grinding process to create an intense chocolate paste.We were also offered the opportunity to try grinding the roasted beans ourselves.  Julia did pretty well.  I made a bit of a mess and got chocolate all over the grinding stone.  The guide is explaining to the others not to do that.





Next was my favorite part.  We were given small bowls, some chocolate paste that we had helped grind, and some hot water.  We were then invited to stir and taste.  This was the traditional hot chocolate made for the Mayan elites and leaders.  Later, additives were used, including cinnamon, honey or small amounts of red pepper.  I tried all of those and found it interesting how much the red pepper added to my enjoyment of the drink.  We were also given tastings of wine made from fermented cocoa fruit.  I liked that too, although not everyone else did.





Chocolate and coffee share one other thing in common.  Our guide complained that some of the world’s best known chocolate is advertised as Swiss chocolate or Belgium chocolate. Just about everyone has heard of French roast or Italian roast coffee.  While both cocoa and coffee beans may be processed anywhere in the world, neither are grown in Europe.  Our guide was very proud of locally grown Belize chocolate.    When people have that kind of passion about creating a product, the quality almost always shines through.  The chocolate was amazing.



Devil’s Lake

 We spent today climbing the East and West Bluff at Devil’s Lake State Park. Merrimac Free Ferry East Bluff